Furnace

Furnace Performance Monitoring System using AI

How it works

Powerful Advanced Features

Problem Statement

Foundries uses a collection of furnaces for a variety of operations, face quite a few challenges in the manual monitoring process such as:

  • Low OEE & Performance
  • High material & energy wastage
  • Tracking the Furnace Idle and Active State
  • Detect Preheat and Ready State
  • Unidentified delay and downtime
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Solution Provided

  • Preheating - Time and Energy
  • Pyrometry and Spectrometry Check Compliance
  • Monitoring Operator’s Availability
  • Hourly Production Analytics
  • Downtime, Delay, Wastage Analytics

Features

  • Furnace Melting: (BT/Cupola/Electric Arc/Induction/Blast)
  • Furnace State Detection (Active/Idle)
  • Machine OEE - Availability Performance
  • Machine Downtime breakdown (Stoppage)
  • Machine losses analytics
  • Operator availability (Person unavailability Loss)
  • Charging time and SOP
  • SOP Spectrometry
  • SOP Pyrometry
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Return on Investment

Intrinsicly impact resource sucking initiatives with 24/7 relationships communicate integrated products via synergistic leadership skills. Conveniently pursue future-proof web services through empowered bandwidth.

  • Full Compliance hourly and daily targets

  • No more unaccounted Stop or Delay

  • Maximum Feasible Resource OEE achieved

  • Save Time, material, and money in every cycle