Galvanizing
AI-Powered Surface finishing and how galvanizing monitoring with AI can exponentially improve productivity.
How it works
Powerful Advanced Features
Dynamically introduce galvanizing monitoring with AI and initiate market positioning total linkage with clicks-and-mortar technology progressively procrastinate compelling.
Problem Statement
There is several drawbacks in manual monitoring process such as:
- Inaccurate data by manual records
- Process and Cycle-time Violations
- Unable to track OEE of Tanks
- No traceability of Assets and People
- No Real-time Shop Floor Visibility & control
Solution Provided
How we used Advanced tech trends to propose the following solutions for galvanizing monitoring with AI and positively impacting the outcome.
- Zink & other tanks Monitoring
- Beam Monitoring
- Zinc temperature for every dip
- Acid concentration in pickling
- Jigging station monitoring
- Process SOP & cycle time compliance
Features
Galvanizing Monitoring with AI and tracking of rack across all tanks
- Measuring dipping time for each rack at different tanks
- Monitoring and tracking of rack across all tanks
- Total Output of each tank
- Total Status of tanks
- Beam Arrival/Departure time for each tank
- Total Dip time for each tank
- Type defined on Variant and SKU sub type
- Record Beam No. and tracking
- Idle time/Wait time between each tank
Return on Investment
Intrinsicly impact resource sucking initiatives with 24/7 relationships communicate integrated products via synergistic leadership skills. Conveniently pursue future-proof web services through empowered bandwidth.
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Full Compliance hourly and daily targets
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100% real-time Poka yoke enabled
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Maximum feasible Resource OEE achieved
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Material unavailability delay avoided
Features
AI-Powered Surface Finishing
Choose the right pack and features to attain the highest Value proposition, save zinc and calibrate time with acid concentration.
Standard
- Beam Arrival/Departure time
- Tank Retention Time Compliance
- Zinc Bath Temperature Compliance
- Tank Availability & Performance tracking
- Planned Downtime Configuration
- Personalized retention time email alerts
- Real time Alarms
- Mobile app for scanning QR Codes for SKUs
Standard features
Advanced
- Rack SKU Details Integration
- Zinc Retention time compliance based on bath temperature
- Pickling Acid Strength Compliance
- Degreasing PH value Compliance
- Rinsing PH value Compliance
- Flux PH Value Compliance
- Drying oven temperature Compliance
- Unplanned downtime detection
- Personalized Zinc Bath temperature email alerts
- Real time SMS Alerts
- Mobile app for Weight, Zinc Temperature, PH Value data consumption
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Standard features +
Pro
- Coating thickness data capture
- Zinc bath temperature integration
- Zinc bath level Compliance
- Nickel Percentage Compliance
- Aluminum Percentage Compliance
- Pickling Iron content Compliance
- Pickling Retention Time based on Acid Strength
- Degreasing Strength Compliance
- Rinsing Iron Content Compliance
- Fluxing Specific Gravity Compliance
- Fluxing Iron content Compliance
- Quenching Temperature Compliance
- Dichromatic Strength Compliance
- Elcometer integration for actual coating thickness
- Quality compliance
- Idle time monitoring
- Personalized acid strength & chemical parameters mismatch email alerts
- Real time WhatsApp alert
- Mobile app for chemical content data consumption
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Standard & Advanced features +